Mixing tank

Home Mixing tank

Custom Made 50L- 30,000L Mixing tank

Mixing tank

A mixing tank is essential equipment in many industries, including the food and beverage, pharmaceutical, and chemical industries. Mixing tanks are used to mix liquids and solids and can be either batch or continuous. Batch mixing tanks are typically used for small-scale operations, while continuous mixing tanks are used for large-scale operations.

100 gallon mixing tank

100 gallon mixing tank

Magnetic mixing tank

Magnetic mixing tank

jacketed mixing tank

jacketed mixing tank

mixing tank with stirrer

mixing tank with stirrer

Heated mixing tank

Heated mixing tank

Steam heating industrial mixer tanks

Steam heating industrial mixer tanks

chemical mixing tank

chemical mixing tank

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Mixing tank Structure

Mixing tank

Regarding the structure, stainless steel mixing tanks typically fall into three categories:

  1. Single layer:the inner layer: adapts stainless steel plate SS304 or 316L material, and the surface mirror polishing.
  2. Double jacket:the jacket: made of SS304 steel, spiral jacket device, cold water from the bottom up without pressure, to achieve the purpose of the best heating and cooling.
  3. Three layers:the external insulation layer: the environmental polyurethane foam casting/ per lite particles, maintaining the temperature difference with the outside, to the effect of insulation.
There are four basic types of mixing tank bottoms, and each has its advantages and disadvantages.
  • * Flat Bottom: Flat-bottom tanks have a prevalent and valuable design. Neutral geometry, which works well with solids or liquids, and a lower manufacturing cost, are benefits of flat bottom mixing tanks. Drainage is the only disadvantage, especially with solids and significant-viscosity liquids.
  • * Dished Bottoms: Often used in pressurized tanks, dished bottoms are manufactured in three different geometries: 2:1 Elliptical, ASME 80:10 and Standard Flange and Dished. Dished bottoms offer increased rigidity, better drainage than Flat Bottoms, and better solids' suspension than cone designs - except for the 2:1 Elliptical design. But a longer shaft will be needed, increasing cost, and a special kicker impeller may be needed for the 2:1 Ellipticals.
  • * Sloped Bottom: Sloped-bottom tanks provide excellent drainage without the need for a longer impeller shaft. However, solids suspension performance is reduced as the slope increases. * Cone Bottom: Cone-bottom stainless steel mixing tanks provide superior drainage, critical for high solids content slurries. Solids suspension, however, should NOT be done in a cone-bottom mixing tank due to fluid stall and stratification potential. Radial flow and temperature gradients can also be negatively affected.
  • Tillable
  • Integrated control panel
  • Agitators
  • Heated (Dimple, Half pipe)
  • Cooled (Dimple, Half pipe)
  • Load cells
  • Level Switches
  • Cleaning connections
  • Skid mounted
  • Several finishing levels
  • Several materials (304, 316L, Duplex)
In addition to tanks, We also make our agitators. This way, you have one point of contact for the entire tank concept. Agitators that we design and produce are:
  • *Gate agitator
  • *Anchor agitator
  • *Scraping agitator
  • *Propeller agitator
  • *Bottom driven agitator
  • *Dispersing disk
  • *Rotor/stator
  • *Screw agitator
  • *Combination of agitators
  • *High-shear mixer
  • *Turbo mixer
  • *Side entry agitator
  • *Static mixer
  • *External homogenizer ...
  1. Bottom magnetic agitator with propeller impeller, speed from 50-400rpm or 50-800rpm. This agitator mixes thin viscosity, such as eye drops, injection, CIP liquid, water, etc.
  2.  Top mechanical agitator with propeller impeller, the speed at fixed 71rpm or adjustable 20-200rpm or special requirement. This agitator mixes syrup, injection, blood, oral liquid, culture media, etc.
  3. Top mechanical agitator with anchor or frame impeller, speed is from 10-70rpm. It mixes higher viscosity, such as sediment or viscosity, oral liquid, etc.
  4. Top emulsification homogenizer, speed max 2900rpm for a small vessel, 1480rpm for a bigger tank. This agitator mixes the highest viscosity, such as suspension, oil, fat emulsification, etc.
  5. Bottom emulsification homogenizer, speed max 2900rpm for small vessel, 1480rpm for a bigger tank. This agitator mixes the highest viscosity, such as suspension, oil, fat emulsification, etc.
We have more than one hundred different types of mixers to meet your product process.
Baffles are an excellent addition to use in multiple applications. Ace offers a unique baffle option with various clamp designs. Think of your mixing tank as the bowl used for mixing a cake batter. When using beaters to mix the dry powder, water, oil, and eggs, you don't just hold the beater in the middle; you move it around. If it stays in the middle, it won't mix all the ingredients, and your cake will be ruined. Baffles work similarly to ensure the contents being combined move from top to bottom in your mixing tank. Therefore, your material is stirred consistently instead of swirling in place.
If you pay a 1% deposit, our engineer can design the drawing of the mixing tank for you.
T/T in advance, 40% as a deposit, and finish 70% balance payment before delivery. We'll show you the photos of the products and packages before you pay the balance.
Generally, it will take 3 to 4 weeks after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
We provide 1-year warranty for the machine running, but we will afford whole -life service for the machine.
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Mixing tanks technical parameter

Mixing tank

We understand that every mixing tank is different. Therefor, we design our kettles tailor-made for you, so you can be sure that the tank will suit to your product and process best.

Materials
SS304/SS316L
Jacket: full jacket, dimple jacket, coil tube
Insulation layer: PU / rock wool
as to the thickness, we can make it according to your requirement.
Description:
Designed according to 3A standard, widely used for transfer viscous media in the food-processing, cosmetics and pharmaceutical
industries
Heating mouthed:
By electricity (oils or water), by steam, circulation heating (hot water or oil)
Configuration:
1.manhole
2.CIP spraying ball
3.adjusting feet
4.sight glass
5.temperature gauge
6.pressure gauge / vacuum gauge
7.breather
Capacity:
50L-30,000L
Mixer Type:
Homogenizer or Agitator (anchor, frame, stirrer with side scraper, blade, impeller)
Mechanical seal:
SIC/SIC/EP DM (Standard)
Agitator power:
0.55kw -75KW
Sealing option:
Sanitary single mechanical seal/Double mechanical seal with cooling system
Voltage:
220V -480V
Motor:
ABB, SIEMENS, SEW, Domestic
Surface treatment:
Inner polished and outside polished
Available connection:
Clamp, Thread Butt weld, Flange
Application scope:
Dairy, food, beverage, pharmacy, cosmetic, etc

Drawing of mixing tank

Jacketed Dish-bottom Mixing Tank with Hinged lid

Jacketed Dish-bottom Mixing Tank with Hinged lid

Jacketed Conical-bottom Mixing Tankwith Hinged Lid

Jacketed Conical-bottom Mixing Tankwith Hinged Lid

Jacketed Tilt-bottom Mixing Tank with Hinged Lid

Jacketed Tilt-bottom Mixing Tank with Hinged Lid

Jacketed Dish-bottom Mixing Tank with Top Manway

Jacketed Dish-bottom Mixing Tank with Top Manway

Jacketed Conical-bottom Mixing Tank with Top Manway

Jacketed Conical-bottom Mixing Tank with Top Manway

Jacketed Tilt-bottom Mixing Tank with Top Manway

Jacketed Tilt-bottom Mixing Tank with Top Manway

Jacketed Conical-bottom Mixing Tankwith Side Installed Agitation

Jacketed Conical-bottom Mixing Tankwith Side Installed Agitation

Jacketed Conical-bottom Mixing Tank with Top Manway and Window

Jacketed Conical-bottom Mixing Tank with Top Manway and Window

Jacketed mixing with homogenizer dispersion

Jacketed mixing with homogenizer dispersion

High Shear Mixing Tank With scraper

High Shear Mixing Tank With scraper

 Magnetic mixing tank with Jacketed Top Manway

Magnetic mixing tank with Jacketed Top Manway

Jacket electric heating mixing tank with scraper

Jacket electric heating mixing tank with scraper

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Have Any Questions?

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